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Shuttle Triumphs and Tragedies

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The Challenger Accident

"The exploration of space will never be without risk. But it is mandatory that we use the best technology, human expertise, and human dedication available to minimize that risk at all times. And, it is certain that the benefits to humanity are worth the risk we cannot avoid."

-Astronaut John Young, technical director, Johnson Space Center, Apollo astronaut and commander of the first Space Shuttle

"If we die, we want people to accept it. We are in a risky business, and we hope that if anything happens to us it will not delay the program. The conquest of space is worth the risk of life."

-Astronaut Virgil I. Grissom (On January 27, 1967, astronauts Grissom, Ed White, and Roger Chaffee died from a flash fire aboard the Apollo 204 Spacecraft).

STS-51L

The Space Shuttle Challenger and its seven-member crew were lost 73 seconds after launch on January 28, 1986, when a booster failure resulted in breakup of the vehicle. Beginning at about 72 seconds into the flight, a series of events occurred extremely rapidly that terminated the flight.

Just after liftoff at 0.678 seconds into the flight, photographic data show a strong puff of gray smoke was spurting from the vicinity of the aft field joint on the right solid rocket booster.

Challenger This area of the solid booster faces the external tank. The vaporized material streaming from the joint indicated that there was not complete sealing action within the joint. These joints hold each of the four sections of the SRBs together and were sealed by two rubber O-rings gaskets.

The dense black smoke puffs suggest that the grease joint insulation and the rubber O-rings in the joint seal were being burned and eroded by the +5000°F propellant gases.

Main engines had been throttled up to 104% thrust and the solid rocket boosters were increasing their thrust when the first flame appeared on the right solid rocket booster in the area of the joint.  

That flame grew into a continuous, well-defined plume at 59.262 seconds. At about the same time (60 seconds), telemetry showed a pressure differential between the chamber pressures in the right and left boosters. The right booster chamber pressure was lower, confirming the growing leak in the area of the field joint.

As the flame plume increased in size, it was deflected rearward to the external tank. The growing flame also encroached on the strut attaching the solid rocket booster to the external tank.

The first visual indication that flame from the solid rocket booster breached the external tank was at 64.66 seconds, when there was an abrupt change in the shape and color of the plume. This indicated that it was mixing with leaking hydrogen from the external tank. Data from the hydrogen tank pressurization confirmed the leak.

At about 72.20 seconds, the lower strut linking the solid rocket booster and the external tank, was severed from the weakened hydrogen tank permitting the right solid rocket booster to rotate.  At 73.124 seconds, a white vapor pattern was observed blooming from the side of the external tank. This was the beginning of the structural failure of hydrogen tank that culminated in the entire bottom dropping away. This released massive amounts of liquid hydrogen from the tank, which created a sudden forward thrust (of about 2.8 million pounds) pushing the hydrogen tank upward into the intertank structure. At about the same time, the rotating right solid rocket booster impacted the intertank structure and the lower part of the liquid oxygen tank.

Challenger

Within milliseconds, there was massive, almost explosive, burning of the hydrogen streaming from the failed tank bottom and liquid oxygen breach in the area of the intertank.  At this point in its trajectory, while traveling at Mach 1.92 at an altitude of 46,000 feet, the Challenger was totally enveloped in an explosion.

The Orbiter broke into several large sections, including the main engine/tail section with the engines still burning, one wing of the Orbiter, and the forward fuselage trailing a mass of umbilical lines pulled loose from the payload bay.  The explosion 73 seconds after liftoff claimed crew and vehicle.

Cause of explosion was determined to be a failure of the aft joint seal (O-ring) in the right solid rocket booster. Cold weather was a contributing factor. The extreme cold allowed the gas to leak around the unpressurized O-rings, burning the connecting strut of the SRB and allowing it to tilt away from the spacecraft and ripping the structure apart. 

After the Challenger accident, the Space Shuttle Program was put on hold so that a variety of safety and emergency upgrades could be made in addition to the redesign of the solid rocket boosters.  The redesign of the O-rings in the SRBs included the addition of a third pressurized O-ring on the outside of the inner two which improves the seal and greatly strengthens the physical connection between the segments to compensate for the extreme forces that occur during launch and firing of the SRBs. Heaters were added to the joints to prevent cold weather from affecting the sealing capability of the O-rings. Click here to read more about the many Shuttle redesigns after the Challenger accident.

In addition to the redesign of the solid rocket booster, extensive landing safety improvements were made including upgrades of the Orbiter tires, brakes, and nosewheel steering mechanism, and a drag chute system was added.

Numerous other hardware, software, and safety improvements were incorporated, including the installation of a crew escape system that allows astronauts under certain conditions to parachute from the Orbiter .

The astronauts now wear an orange launch and entry suit that is equipped with a parachute, life raft, water, rations, radio, flares, water dyes and other life saving equipment in case they need to eject from the Shuttle in an emergency. Click here for a short tutorial on space training.

Changes were made in the software of the Orbiter's general-purpose computers. The software changes, which were required for transatlantic-landing and glide-return-to-launch-site abort modes, provide the Orbiter with an automatic-mode, that in turn provides the Orbiter with an automatic stable flight for crew bailout. This software change is required to allow the flight crew commander's departure, automatically controlling the Orbiter's velocity and angle-of-attack during bailout. Click here for more information about this type of emergency egress of the vehicle.

The Space Shuttle Program was reorganized over the following year and risk identification and reduction programs were put in place. Click here to read more about the reorganization.

For details on the O-ring failure, click here.

To read a full account of the accident, click here.

To read the Report of the Presidential Commission, click here.

The Challenger Crew
The Challenger crew

The crew was composed of Commander Francis R. Scobee, Pilot Michael J. Smith, Mission Specialist Judith A. Resnik, Mission Specialist Ellison S. Onizuka, Mission Specialist Ronald E. McNair, Payload Specialist Gregory B. Jarvis, and Payload Specialist Sharon Christa McAuliffe. 

Click here to read more about the crew, including the first teacher in space, Christa McAuliffe.

For videos of the crew and flight, click here.

Many questions are often asked about whether the crew was conscious or not, or for how long after the accident.  Former astronaut and investigator Joseph Kerwin's report, which can be read here, explains the evidence that was collected on this point.

Views of ice on the launch pad                      Views of ice on the launch pad
Views of ice on the launch pad

Click here for a memorial montage video from CNN.

Click here for the Life magazine story, Challenger Ten Years Later.

"The best way to honor the memories of the crew of the Challenger, and of all the men and women who have given their lives to explore the frontiers of air and space, is to continue their bold tradition of exploration and innovation. That's what the people of NASA do every day. They push the boundaries of knowledge and human endeavor to improve and enrich life on Earth today and secure a better future for all of us tomorrow. I've said many times that safety is the highest priority at today's NASA. We will not waver from that commitment. But human beings have always taken great risks to reap great rewards. Space flight is inherently dangerous and every member of the NASA team understands those risks." - former NASA Administrator Dan Goldin

The Challenger accident had profound effects on the U.S. space program.  On August 15, 1986, President Reagan announced that "NASA will no longer be in the business of launching private satellites."  A 1992 White House advisory committee concluded that the recovery from the Challenger disaster cost the country $12 billion, which included the cost of building the replacement Orbiter Endeavour.

It took NASA 32 months after the Challenger accident to redesign and requalify the Solid Rocket Booster and return the Shuttle to flight. The first post-Challenger flight, Discovery, was launched on September 29, 1988.  In almost 15 years between the return to flight after the Challenger accident and 2003, the Shuttle was being used on a regular basis to conduct space-based research, and, in line with NASA's original 1969 vision, to build and service the space station.  The Shuttle flew 87 missions during this period, compared to 24 before Challenger.

The Columbia Accident

"In an age when spaceflight has come to seem almost routine, it is easy to overlook the dangers of travel by rocket, and the difficulties of navigating the fierce outer atmosphere of the Earth.  These astronauts knew the dangers, and they faced them willingly, knowing they had a high and noble purpose in life."

-President George W. Bush

"From our orbital vantage, we observe an earth without borders, full of peace, beauty and magnificence, and we pray that humanity as a whole can imagine a borderless world as we see it and strive to live as one in peace."

-Wiliam McCool, January 29, 2003

STS 107 Crew Patch

The Columbia STS-107 mission lifted off on January 16, 2003, for a 17-day science mission featuring numerous microgravity experiments.

A Space Shuttle contingency was declared in Mission Control, Houston, as a result of the loss of communication with the Space Shuttle Columbia as it descended toward a landing at the Kennedy Space Center, Florida on February 1, 2003..

It was scheduled to touchdown at 9:16 a.m. EST. Communication and tracking of the shuttle was lost at 9 a.m. EST at an altitude of about 203,000 feet in the area above north central Texas. At the time communications were lost, the shuttle was traveling approximately 12,500 miles per hour (Mach 18). No communication and tracking information were received in Mission Control after that time.  The orbiter and its seven crewmembers were lost.

 

The physical cause of the loss was due to a breach in the Thermal Protection System on the leading edge of the left wing.  The breach was initiated when falling foam from the External Tank struck the Reinforced Carbon Carbon panels on the underside of the left wing that occurred 81.9 seconds after launch.  During re-entry, this breach in the Thermal Protection System allowed super heated air to penetrate the leading edge insulation and melt and destroy the aluminum structure of the left, resulting in a weakening of the structure until increasing aerodynamic forces caused loss of control, failure of the wing, and breakup of the Orbiter.

Evidence was derived from film and video of the launch, radar images of Columbia on orbit, and amateur video of debris shedding during the in-flight breakup. 

Columbia in sky
The American people stood with NASA during this time of tragedy.  Volunteers from across the country joined the efforts to recover Columbia.  Individuals gave their time and energy to search an area the size of Rhode Island on foot and from air. Many websites are set-up to remember Columbia. Click here to view one of them.

The Columbia Accident Investigation Board was established within two hours of the loss of signal from the returning spacecraft in accordance with procedures established 17 years earlier following the Challenger accident. 

In this process, the Board identified a number of pertinent factors:

1. physical failures that led directly to the Columbia's destruction,

2. underlying weaknesses, revealed in NASA's organization and history, that can pave the way to catastrophic failure, and

3. "other significant observations" made during the course of the investigation, but which may be unrelated

"For all those inspired by flight, and for the nation where powered flight was first achieved, the year 2003 had long been anticipated as one of celebration - December 17 would mark the centennial of the day the Wright Flyer first took to the air. But 2003 began instead on a note of a sudden and profound loss." - Columbia Accident Investigation Board

To read the full Columbia Accident Investigation Board report, click here.

The Columbia Crew
The Columbia Crew
The crew was composed of Commander Rick D. Husband, Pilot William C. McCool, Payload Specialist Michael P. Anderson, Mission Specialist Kalpana Chawla, Mission Specialist David M. Brown, Mission Specialist Laurel B. Clark, and Payload Specialist Ilan Ramon, Israel.
To read more about the crew, click here.
Next... Shuttle Upgrade Program (pg. 7 of 8)

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